Fully automatic dry powder mortar production line
Twin-shaft non-gravity mixer by Tongding – fast mixing (over 99% uniformity), 20mm Cr‑Mo‑Ti alloy blades (3‑5x longer life), zero‑leakage discharge, energy‑saving direct drive, and patented sealing. Ideal for dry mortar, tile adhesive, and putty lines. 5‑year warranty and output guarantee included.
Features:
- Flexible capacity range: 10–170 tons per hour
- Optimized specifically for Fully automatic dry powder mortar production line
- Supports fine sand processing and high-precision screening to improve fineness and workability, effectively reducing cracking and hollowing.
- Application scope: Ordinary mortars: floor mortar, masonry mortar, plastering mortar, etc. Special mortars: tile adhesive, interior & exterior putty powder, grout (white/black/gold), thermal insulation mortar, etc.
Fully Automatic Dry Powder Mortar Production Line
Complete Solution For Modern Dry Mix Mortar Manufacturing Plants
Build A Modern Dry Mortar Factory With Less Labor And Higher Profit
Produce Multiple Dry Mix Products On One Automated Production Line
Suitable For:
Advantages
Why Are More Manufacturers Upgrading To Fully Automatic Production?
Traditional mortar production often faces:
- High Labor Costs
Multiple workers are required for batching, mixing and packaging. - Inconsistent Product Quality
Manual operation leads to unstable formulas. - Dust Pollution
Open production causes environmental issues.
- Low Production Efficiency
Production cannot keep up with market demand. - Difficult Formula Management
Different products require different formulations. - High Maintenance Costs
Outdated equipment increases downtime.
One Production Line – Multiple Products
Our fully automatic dry powder mortar production line supports:
| Product | Application |
|---|---|
| Tile Adhesive | Ceramic tile installation |
| Masonry Mortar | Brick laying |
| Plastering Mortar | Wall rendering |
| Wall Putty | Surface finishing |
| Self-Leveling Mortar | Floor leveling |
| Waterproof Mortar | Waterproof construction |
| Repair Mortar | Concrete repair |
| Thermal Insulation Mortar | Building insulation |
Intelligent Production Process
- Raw Material Storage
- ↓ Sand Drying
- ↓ Screening
- ↓ Automatic Batching
- ↓ High-Speed Mixing
- ↓ Finished Product Storage
- ↓ Automatic Packing
- ↓ Palletizing
- ↓ Warehouse
Entire process controlled by PLC system.
Why Choose Tongding?
- Intelligent Formula Management
Store multiple mortar formulas in PLC system. Switch products with one click. - Precision Weighing
Batching accuracy: ±0.5%
Ensures stable product quality. - Mixing Uniformity >99%
High-efficiency mixer guarantees consistent performance. - Lower Labor Cost
Only 3-5 operators required.
- Energy Saving Design
Reduce power and fuel consumption. - Replaceable Mixer Blades
Lower maintenance expenses. - Patented Drying Technology
Supported by multiple utility patents. - One-Stop Factory Solution
Design, Manufacturing, Installation, Training, After-sales Service.
Industries We Serve
- Building Materials Manufacturers – Producing dry mortar products for construction.
- Tile Adhesive Manufacturers – Meeting growing ceramic tile market demand.
- Wall Putty Producers – Supplying interior and exterior finishing materials.
- Construction Material Distributors – Expanding product portfolios.
- New Factory Investors – Starting profitable dry mortar businesses.
Available Capacity
| Model | Capacity |
|---|---|
| TDM-5 | 5 TPH |
| TDM-10 | 10 TPH |
| TDM-20 | 20 TPH |
| TDM-30 | 30 TPH |
| TDM-50 | 50 TPH |
| TDM-80 | 80 TPH |
| TDM-100 | 100 TPH |
Customized solutions available.
Why Invest In A Fully Automatic Dry Mortar Plant?
- Higher Production Efficiency – Increase output without increasing labor.
- Lower Operating Cost – Reduce long-term production expenses.
- Flexible Product Expansion – Launch new mortar products quickly.
- Stronger Market Competitiveness – Meet higher quality standards.
- Faster Return On Investment – Improve profitability through automation.
Successful Global Projects
20 TPH Dry Mortar Plant – Saudi Arabia
Products: Tile Adhesive + Masonry Mortar
30 TPH Mortar Factory – Uzbekistan
Products: Plastering Mortar + Wall Putty
50 TPH Dry Mix Plant – Indonesia
Products: Tile Adhesive + Waterproof Mortar
What Is A Fully Automatic Dry Powder Mortar Production Line?
A fully automatic dry powder mortar production line is an integrated manufacturing system that automates raw material storage, batching, mixing, packaging and palletizing. It is used to produce construction materials such as tile adhesive, masonry mortar, plastering mortar and wall putty with high efficiency and consistent quality.
Key Benefits:
- Lower labor costs
- Stable product quality
- High production efficiency
- Flexible formula management
- Reduced material waste
- Scalable factory expansion
Frequently Asked Questions
What products can be produced?
Tile adhesive, masonry mortar, plastering mortar, wall putty, waterproof mortar, self-leveling mortar and more.
Can one production line produce different products?
Yes. Recipes can be switched through the PLC system.
What capacity is most popular?
10-30 TPH is the most common choice for growing manufacturers.
How many workers are required?
Typically 3-5 operators.
Do you provide installation services?
Yes. Overseas installation and commissioning are available.
Applicable Materials
Dry Mortar
Cementing Material
Putty Powder
Grouting Material
Masterbatch
Additive
Vitrified Microsphere
Hot Melt Marking Coating
Plastering Gypsum
Specifications
| Model | Capacity(T/H) | Power（KW） | Volume(m3) | Load Factor | Dimension(L*W*H, mm) |
| WSZ2 | 10-15t/h | 18.5 | 2 | 0.4-0.6 | 2460*1640*1520 |
| WSZ3 | 15-25t/h | 22 | 3 | 2850*1640*1520 | |
| WSZ4 | 25-40t/h | 30 | 4 | 2800*2110*1950 | |
| WSZ6 | 60-120t/h | 45 | 6 | 3130*2470*2120 | |
| WSZ10 | 100-170t/h | 55 | 10 | 3600*3000*2510 |
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