Thermal Insulation Mortar Production Line
Advanced mixing technology: twin-shaft non-gravity mixer with fast mixing speed and wear-resistant mixing blades for long-term stable operation.Mixing uniformity reaches 99.9% — 5-year warranty.
Features:
- Flexible capacity range: 10–170 tons per hour.
- Optimized for lightweight materials to reduce material loss and improve stability of thermal insulation performance.
- Low-breakage conveying and mixing system with optimized mixing structure.
- Application scope: Ordinary mortars: floor mortar, masonry mortar, plastering mortar, etc. Special mortars: tile adhesive, interior & exterior putty powder, grout (white/black/gold), thermal insulation mortar, etc.
Working Principle
The thermal insulation mortar production line adopts a fully automatic process flow, including raw material storage, conveying, metering and batching, low-breakage mixing, and packaging.
Lightweight aggregates (such as glazed hollow beads, expanded perlite) are stored in special silos and metered separately from cement, fly ash, and additives. Breakage must be avoided during conveying and metering. The system ensures stable conveying through optimized structural design.
The batching system precisely controls each component, especially the addition of anti-cracking agents and hydrophobic agents, which directly affect thermal insulation performance and workability.
In the mixing stage, a twin-shaft non-gravity mixer is used to distribute lightweight aggregates evenly without damage, avoiding stratification.
The product then enters the packaging system. The whole process adopts a sealed and dust-proof design.
The final product is ready to use by adding water, providing good thermal insulation performance and construction adaptability..
Applicable Materials
Dry Mortar
Cementing Material
Putty Powder
Grouting Material
Masterbatch
Additive
Vitrified Microsphere
Hot Melt Marking Coating
Plastering Gypsum
Specifications
| Model | Capacity(T/H) | Power（KW） | Volume(m3) | Load Factor | Dimension(L*W*H, mm) |
| WSZ2 | 10-15t/h | 18.5 | 2 | 0.4-0.6 | 2460*1640*1520 |
| WSZ3 | 15-25t/h | 22 | 3 | 2850*1640*1520 | |
| WSZ4 | 25-40t/h | 30 | 4 | 2800*2110*1950 | |
| WSZ6 | 60-120t/h | 45 | 6 | 3130*2470*2120 | |
| WSZ10 | 100-170t/h | 55 | 10 | 3600*3000*2510 |
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