Turnkey Dry Mortar Plant
Tongding designs and builds complete Turnkey Dry Mortar Plants for manufacturers worldwide. From factory layout and raw material handling to sand drying, batching, mixing, packing, PLC automation, installation, commissioning, and formula support, we provide one-stop dry mix mortar factory solutions customized to your capacity, products, budget, and local raw materials.
Features:
- Capacity：5–170 TPH Customized
- Products：Tile Adhesive • Wall Putty • Dry Mortar
- Automation：Fully Automatic Siemens PLC
- Formula：Production Recipe & Technical Support
- Project：Complete Turnkey Factory Solution
- Service：Installation • Training • Lifetime Support
Turnkey Dry Mortar Plant
Complete Engineering Solution for Dry Mix Mortar Manufacturing. turnkey mixing units for producing dry mortar, plaster, screed and diy store products.Build Your Own Dry Mortar Factory with One Reliable Partner.
From Planning to Production,
One Reliable Partner
Whether you are building a new dry mortar plant, expanding an existing line, or investing in a tile adhesive facility, Tongding delivers a turnkey solution tailored to your project.
Factory Planning & Design
Site assessment, capacity planning, process design, layout drawings, steel structure & dust collection
Equipment Manufacturing
Drying, screening, batching, mixing, packing, palletizing, and dust collection – all core equipment
Installation & Commissioning
On‑site installation, electrical wiring, PLC programming, trial runs, and capacity verification
Formulas & Training
Formula guidance, process optimization, operator training, maintenance, and long‑term after‑sales
What Is Included in Our Turnkey Solution?
Every stage from concept to commercial production is covered.
Factory Planning
- Capacity assessment
- Site planning
- Raw material analysis
- Investment budget
- Future expansion provisions
Engineering Design
- Factory layout drawings
- Material flow design
- Foundation & steel structure
- Dust collection layout
- Equipment positioning
Equipment Manufacturing
- Rotary / triple‑cylinder dryer
- Sand screening system
- Automatic batching system
- Double‑shaft paddle mixer
- Packing & palletising system
Installation & Commissioning
- Equipment installation
- Electrical wiring
- PLC programming
- Trial production & optimisation
- Capacity acceptance
Formulas & Training
- Tile adhesive formulations
- Putty / plaster formulas
- Self‑levelling / waterproofing
- Operation & maintenance training
- Safety procedures
After‑sales Technical Support
- Remote technical assistance
- Spare parts supply
- Equipment upgrades
- Overseas engineer service
- Preventive maintenance advice
Complete Dry Mortar Production Line
All components are designed to operate as one integrated system.
Serving Global Customers
Tongding has supplied turnkey dry mortar plants and sand drying systems to clients in the following countries and regions.
Detailed View
Dry Mortar Production Line
Tongding Fully Automatic Dry Mortar Production Line is designed for the continuous production of tile adhesive, wall putty, skim coat, masonry mortar, plaster mortar, waterproof mortar, self-leveling mortar, gypsum mortar and other construction dry mix materials.
Rotary Sand Dryer
The drum is equipped with double-density lifting flights, forming a continuous and uniform material curtain to maximize the contact area between hot air and material, achieving higher thermal efficiency and shorter drying time.
Palletizing robot
High-Speed Palletizing: Up to 800 Bags Per Hour Reduce Labor Costs：Replace Manual Bag Handling Stable & Accurate Stacking：Servo Controlled Positioning Turnkey Automation Solution:Connect Directly With Packing Line Get a Free Quote
Twin Shaft Paddle Mixer
Twin-shaft non-gravity mixer by Tongding – fast mixing (over 99% uniformity), 20mm Cr‑Mo‑Ti alloy blades (3‑5x longer life), zero‑leakage discharge, energy‑saving direct drive, and patented sealing. Ideal for dry mortar, tile adhesive, and putty lines. 5‑year warranty and output guarantee included.
