Turnkey Dry Mortar Plant
Tongding designs and builds complete Turnkey Dry Mortar Plants for manufacturers worldwide. From factory layout and raw material handling to sand drying, batching, mixing, packing, PLC automation, installation, commissioning, and formula support, we provide one-stop dry mix mortar factory solutions customized to your capacity, products, budget, and local raw materials.
Features:
- Capacity：5–170 TPH Customized
- Products：Tile Adhesive • Wall Putty • Dry Mortar
- Automation：Fully Automatic Siemens PLC
- Formula：Production Recipe & Technical Support
- Project：Complete Turnkey Factory Solution
- Service：Installation • Training • Lifetime Support
Turnkey Dry Mortar Plant
Complete Engineering Solution for Dry Mix Mortar Manufacturing. Build Your Own Dry Mortar Factory with One Reliable Partner.
From Planning to Production,
One Reliable Partner
Whether you are building a new dry mortar plant, expanding an existing line, or investing in a tile adhesive facility, Tongding delivers a turnkey solution tailored to your project.
Factory Planning & Design
Site assessment, capacity planning, process design, layout drawings, steel structure & dust collection
Equipment Manufacturing
Drying, screening, batching, mixing, packing, palletizing, and dust collection – all core equipment
Installation & Commissioning
On‑site installation, electrical wiring, PLC programming, trial runs, and capacity verification
Formulas & Training
Formula guidance, process optimization, operator training, maintenance, and long‑term after‑sales
Why Choose a Turnkey Dry Mortar Plant?
From individual machines to an integrated system – we reduce risk and accelerate your time‑to‑market.
What Is Included in Our Turnkey Solution?
Every stage from concept to commercial production is covered.
Factory Planning
- Capacity assessment
- Site planning
- Raw material analysis
- Investment budget
- Future expansion provisions
Engineering Design
- Factory layout drawings
- Material flow design
- Foundation & steel structure
- Dust collection layout
- Equipment positioning
Equipment Manufacturing
- Rotary / triple‑cylinder dryer
- Sand screening system
- Automatic batching system
- Double‑shaft paddle mixer
- Packing & palletising system
Installation & Commissioning
- Equipment installation
- Electrical wiring
- PLC programming
- Trial production & optimisation
- Capacity acceptance
Formulas & Training
- Tile adhesive formulations
- Putty / plaster formulas
- Self‑levelling / waterproofing
- Operation & maintenance training
- Safety procedures
After‑sales Technical Support
- Remote technical assistance
- Spare parts supply
- Equipment upgrades
- Overseas engineer service
- Preventive maintenance advice
Complete Dry Mortar Production Equipment
All components are designed to operate as one integrated system.
One Line, Multiple Products
Simply change the formula to produce a wide range of dry‑mix building materials.
Customised Capacity Solutions
From 5 TPH to over 100 TPH – matched to your investment and production needs.
| Plant Type | Capacity | Typical Customers |
|---|---|---|
| Mini Plant | 5 TPH | New investors |
| Standard Plant | 10 TPH | Local manufacturers |
| Medium Plant | 20 TPH | Regional suppliers |
| Industrial Plant | 30 TPH | Large building material companies |
| Large Factory | 50 TPH | National manufacturers |
| Mega Plant | 100 TPH+ | Export‑oriented producers |
Compatible with Local Materials
Our lines handle river sand, manufactured sand, silica sand, cement, fly ash, gypsum, and various chemical additives.
Aggregates
- River sand
- Manufactured sand (M Sand)
- Silica sand
- Quartz sand
Cementitious Materials
- OPC cement
- Fly ash
- Gypsum powder
- Limestone powder
- Calcium carbonate
Chemical Additives
- HPMC
- RDP
- Cellulose ether
- Starch ether
- Defoamer / Retarder / Water repellent
Serving Global Customers
Tongding has supplied turnkey dry mortar plants and sand drying systems to clients in the following countries and regions.
FAQ
Can one line produce different products?
Yes. By changing the formula, a single line can produce tile adhesive, putty, plaster, masonry, waterproofing, self‑leveling, and many other dry‑mix products.
Can local river sand be used?
Absolutely. River sand is one of the most common raw materials. We recommend integrating a sand drying and screening system to ensure stable moisture and particle size.
Can silica sand or manufactured sand be used?
Yes. Our lines support silica sand, quartz sand, M sand, and other aggregates.
Is a sand dryer required?
If the sand moisture exceeds production requirements, we recommend integrating a rotary dryer to ensure consistent product quality.
Which PLC brands are available?
Siemens is our standard configuration. Schneider, Mitsubishi, and Delta are available upon request.
Do you provide installation and training?
Yes. We provide installation, commissioning, operator training, and ongoing technical support worldwide.
Can you help with production formulas?
Yes. We provide formula guidance for common dry mortar products and assist with optimisation based on local raw materials.
What after‑sales support do you offer?
Remote technical assistance, spare parts supply, equipment upgrades, overseas engineer service, and preventive maintenance recommendations.
Start Your Dry Mortar Factory Today
Tell us your products, capacity, raw materials, and budget – we will prepare a customised turnkey proposal within 24 hours.
Get Your Free ProposalSales · Technical · Project Enquiries
Detailed View
Dry Mortar Production Line
Tongding Fully Automatic Dry Mortar Production Line is designed for the continuous production of tile adhesive, wall putty, skim coat, masonry mortar, plaster mortar, waterproof mortar, self-leveling mortar, gypsum mortar and other construction dry mix materials.
Rotary Sand Dryer
The drum is equipped with double-density lifting flights, forming a continuous and uniform material curtain to maximize the contact area between hot air and material, achieving higher thermal efficiency and shorter drying time.
Palletizing robot
High-Speed Palletizing: Up to 800 Bags Per Hour Reduce Labor Costs：Replace Manual Bag Handling Stable & Accurate Stacking：Servo Controlled Positioning Turnkey Automation Solution:Connect Directly With Packing Line Get a Free Quote
Twin Shaft Paddle Mixer
Twin-shaft non-gravity mixer by Tongding – fast mixing (over 99% uniformity), 20mm Cr‑Mo‑Ti alloy blades (3‑5x longer life), zero‑leakage discharge, energy‑saving direct drive, and patented sealing. Ideal for dry mortar, tile adhesive, and putty lines. 5‑year warranty and output guarantee included.
Specifications
