Model 500 Mini Dry Mortar Production Line
Tongding Mini 500kg dry-mix mortar production line is an economical solution designed specifically for small-to-medium-sized building material enterprises, startups, and sites with limited space. Featuring a modular layout, the line boasts a streamlined structure and a small footprint; it requires no complex civil engineering, allows for rapid installation and commissioning, and ensures quick entry into production. With stable operation, easy maintenance, simple controls, and low energy consumption, it is an ideal choice for customers facing budget constraints or spatial limitations.
Features:
- Capacity: 500kg
- Investment: Low Initial Investment
- Products: Tile Adhesive • Wall Putty • Plaster Mortar
- Installation: Quick Installation & Modular Design
- Operators: Only 2–3 Workers Required
- ROI: Lower Cost • Faster Payback
500kg Mini Dry Mortar Production Line – The Entry-Level Choice for Small-Scale Mortar Production
Product Overview
The 500kg Mini Dry Mortar Production Line is an entry-level dry mortar production equipment specifically designed for small building material enterprises and start-up projects. With a batch capacity of 500 kg and an hourly output of approximately 2 tons, this production line adopts a modular, compact design that requires no complex civil engineering, enabling short installation and commissioning cycles for rapid production start-up.
Suitable for processing a wide range of powdery and granular materials including manufactured sand, river sand, dry mortar, and construction aggregates, this production line is the ideal solution for budget-conscious, space-limited small-scale production projects and start-up businesses.
Equipment List & Specifications
500kg Mini Dry Mortar Production Line – Equipment List
| No. | Equipment Name | Model | Specifications | Power (kW) | Qty | Remarks |
|---|---|---|---|---|---|---|
| 1 | Primary Feeding Machine | TD-LX-165 | Dia. 165×2800mm, Feed Chute 500×500mm | 3 | 1 | Labyrinth seal, grease tube, cleaning door |
| 2 | 500型 Dry Mortar Mixer | G-LH-L500 | Barrel Dia. 860×1680mm, Volume 900L, Machine 2950×870×1700mm | 5.5 | 1 | Ribbon mixer, patented seal technology |
| 3 | Manual Butterfly Valve | TD-QD | Dia. 165mm | 0 | 1 | Controls mixer discharge |
| 4 | Secondary Feeding Machine | TD-LX-165 | Dia. 165×3000mm | 3 | 1 | Lifts finished product, with cleaning door |
| 5 | Finished Product Hopper | TDG-CP-dk | Dia. 1600×2800mm, Volume 1.5m³, Discharge Height 1200mm | 0 | 1 | With vent holes and air blow device |
| 6 | Automatic Valve Bag Weighing Packer | TD-50-B | 1100×670×1030mm, Sensor 200kg | 3 | 1 | Imported AD chip, stainless steel switch |
| 7 | Simple Dust Collector | TD-CC-JY | New bag filter type, with dust cover | 3 | 1 | Fan Y4-72 |
| 8 | Air Compressor | TD-KY | 0.9m³ | 7.5 | 1 | Provides pneumatic power |
| 9 | Control Cabinet | TD-KZG | 6-circuit control cabinet | 0 | 1 | Centralized line control |
Total Power: 25kW
Core Production Parameters
| Parameter | Value |
|---|---|
| Batch Capacity | 500 kg/batch (0.5 tons) |
| Batch Cycle Time | Approx. 15 minutes |
| Hourly Output | Approx. 2 tons/hour |
| Daily Output (8 hours) | Approx. 16 tons |
| Operators Required | 3 persons (2 for feeding & operation, 1 for bagging) |
| Workshop Height Requirement | ≥ 4 meters |
| Floor Space | Approx. 18m² |
| Raw Material Form | Bagged materials, manual feeding |
| Packaging Form | Automatic valve bag packaging |
Key Advantages – 10 Core Selling Points
10 Core Advantages of the 500kg Mini Dry Mortar Production Line
- Low Investment Cost: Simplified configuration and simple structure, no large upfront investment required.
- Small Footprint: Only 18m² needed, compact layout fits small factories and renovated sites.
- Short Installation Cycle & Fast Commissioning: Simple assembly, streamlined installation and commissioning, quick ROI.
- Simple Operation & Labor Saving: Only 3 people required (2 for feeding/operation, 1 for bagging).
- Stable Operation & Low Failure Rate: Few components, simple mechanical principles, easy daily maintenance.
- Energy Saving & Low Operating Cost: Total power only 25kW, no auxiliary equipment, lower electricity cost.
- Flexible & Versatile: Adapts to manufactured sand, river sand, dry mortar, aggregates, powdery/granular materials.
- Easy Disassembly & Transport: Modular combination design, can be split and moved for flexible relocation and expansion.
- Convenient Maintenance: Few wearing parts, simple inspection, cleaning, and repair.
- Excellent Cost Performance: Meets basic production needs at low cost – the preferred choice for small building material enterprises.
Equipment Design Highlights & Patented Technologies
Labyrinth Seal Patent Technology
Both the primary and secondary feeding machines feature labyrinth seal design, which effectively prevents dust from entering bearings and causing seizure, significantly extending equipment service life. Additionally, grease tubes and cleaning doors are designed for easy on-ground lubrication and cleaning without disassembly.
Ribbon Mixer Patented Seal
The 500kg mixer adopts new patented seal technology to prevent dust from entering bearings and causing seizure, ensuring stable long-term operation and reduced downtime.
Finished Product Hopper – Humanized Design
The hopper is designed with one feed inlet and two vent holes for smooth gas discharge and material flow. An air blow device above the discharge outlet effectively prevents material blockage, ensuring continuous production.
High-Precision Packaging Machine
Features an imported AD control chip for higher weighing accuracy, a stainless steel switch with 5× longer service life, and an enlarged oil-water separator for better pneumatic component protection.
Application Scope
This production line is highly versatile and can process various building materials:
| Material Type | Specific Materials |
|---|---|
| Sand Materials | Manufactured sand, river sand, quartz sand |
| Dry Mix Products | Dry mortar, wall putty, gypsum plaster, masonry mortar |
| Aggregates | Construction aggregates, crushed stone |
| Industrial By-products | Slag, fly ash |
| Others | Various powdery and granular materials |
Ideal Customer Profile
- Small building material processing factories
- Entrepreneurs entering the dry mortar industry
- Construction site on-site production support
- Budget-limited, space-limited production needs
- Temporary projects requiring flexible relocation
- Small and medium enterprises seeking fast commissioning and quick ROI
Company Strength & Quality Assurance
Why Choose Tongding Machinery?
| Strength Indicator | Data |
|---|---|
| Established | 2010 (15 years of manufacturing experience) |
| Enterprise Qualifications | National High-Tech Enterprise, Henan "Specialized & Sophisticated" Enterprise |
| Patents | 26 Invention Patents, 77 Utility Model Patents, 8 Design Patents |
| Certifications | CE Certification, ISO 9001 |
| Production Scale | Two factories (Yulong + Wulong), total floor area 40,000+m² |
| Export Countries | 60+ Countries |
| Service Commitment | 24-hour response, 1-hour solution |
Frequently Asked Questions
It is suitable for producing dry mortar, wall putty, gypsum plaster, masonry mortar, and other basic dry mix products.
A workshop height of 4 meters or more is sufficient. The requirement is very low and can be met by ordinary factories.
Only 3 people are needed: 2 for feeding and machine operation, 1 for bagging.
Raw materials should be in bagged form for manual feeding. No large storage tanks are required.
Automatic valve bag packaging is used, offering high accuracy and fast speed.
Ready to Start Your Dry Mortar Production Project?
The 500kg Mini Dry Mortar Production Line is your ideal entry-level choice. Contact us today for a free consultation and customized proposal.
✅ Free Equipment Selection Report • Customized Factory Layout • Investment Budget Analysis • 24-Hour Proposal
Applicable Materials
Dry Mortar
Cementing Material
Putty Powder
Grouting Material
Masterbatch
Additive
Vitrified Microsphere
Hot Melt Marking Coating
Plastering Gypsum
Specifications
| Model | Host Motor | Capacity（T/H） |
| MINI-1000 | 7.5 | 1-3 |
| MINI-2000 | 11 | 2-6 |
| MINI-3000 | 15 | 3-9 |
| MINI-5000 | 22 | 5-10 |
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