Fully Automatic Dry Powder Mortar Production Line
Twin-shaft non-gravity mixer by Tongding – fast mixing (over 99% uniformity), 20mm Cr‑Mo‑Ti alloy blades (3‑5x longer life), zero‑leakage discharge, energy‑saving direct drive, and patented sealing. Ideal for dry mortar, tile adhesive, and putty lines. 5‑year warranty and output guarantee included.
Features:
- Flexible capacity range: 10–170 tons per hour
- Optimized specifically for Fully automatic Dry Powder Mortar Production Line
- Supports fine sand processing and high-precision screening to improve fineness and workability, effectively reducing cracking and hollowing.
- Application scope: Ordinary mortars: floor mortar, masonry mortar, plastering mortar, etc. Special mortars: tile adhesive, interior & exterior putty powder, grout (white/black/gold), thermal insulation mortar, etc.
Fully Automatic Dry Powder Mortar Production Line
Complete Turnkey Solution for Dry Mix Mortar Manufacturing
Tongding fully automatic dry powder mortar production line is designed for producing tile adhesive, wall putty, skim coat, masonry mortar, waterproof mortar, gypsum mortar, and other dry mix products.
The production line integrates raw material storage, automatic batching, conveying, mixing, packaging, and PLC intelligent control into one complete system. It helps manufacturers improve production efficiency, reduce labor costs, and maintain consistent product quality.
Capacity Range: 5-100 TPH
Control System: Fully Automatic PLC
Applications: Tile Adhesive, Wall Putty, Skim Coat, Dry Mortar
Installation: Turnkey Project Available Worldwide
Why Choose Tongding Dry Powder Mortar Production Line
Built for Long-Term Stable Production
Tongding provides customized dry mortar production solutions based on factory size, product type, automation requirements, and production capacity.
Key Benefits
- Fully Automatic Operation
- High Mixing Uniformity
- Accurate Automatic Batching
- Low Labor Requirement
- Stable Product Quality
- Easy Maintenance
- Energy Saving Design
- Remote Technical Support
Production Process
How Does a Dry Powder Mortar Production Line Work?
The complete production process follows a fully automated workflow.
Step 1 Raw Material Storage
Cement, sand, fly ash, calcium carbonate, gypsum powder, and additives are stored in dedicated silos.
Step 2 Automatic Batching
The PLC control system automatically weighs each raw material according to the formula requirements.
Step 3 Material Conveying
Screw conveyors and bucket elevators transfer materials to the mixing system.
Step 4 High-Efficiency Mixing
The twin shaft gravity-free mixer rapidly blends all materials into a homogeneous mixture.
Step 5 Product Packaging
Finished products are packed automatically into valve bags or open-mouth bags.
Step 6 Palletizing and Storage
The packed products are transported to the finished product warehouse.
Main Equipment of Dry Powder Mortar Production Line
Raw Material Storage Silo
Storage silos provide stable raw material supply and reduce feeding interruptions.
palletizing robot
Saves labor, boosts stacking speed, and works 24/7 with precision.
Twin Shaft Gravity-Free Mixer
The twin shaft gravity-free mixer is the core equipment of the production line.
The mixer can achieve mixing uniformity above 98%.
Automatic Packing Machine
Packing speed can reach 6-12 bags per minute.
PLC Intelligent Control System
The Siemens or customized PLC system .
Successful Project Cases
Zmbia Dry Mortar Plant
Capacity: 20 TPH
Application: Wall Putty Production
Result: Fully automated production, Lower operating costs, Improved production consistency
Nigeria Dry Mortar Production Line
Capacity: 30 TPH
Application: Tile Adhesive Manufacturing
Result: High output, Stable product performance, Fast return on investment
Why Invest in a Fully Automatic Dry Mortar Plant?
- Lower Labor Cost – Only a few operators required.
- Higher Production Efficiency – Continuous automatic operation.
- Consistent Product Quality – Automatic weighing reduces errors.
- Easy Formula Switching – Produce multiple products on one line.
- Better Market Competitiveness – High-quality products build reputation.
Frequently Asked Questions
What capacity can you provide?
5-100 TPH and customized solutions.
Can one line produce multiple products?
Yes, PLC supports multiple formulas.
Do you provide installation?
Yes, worldwide installation, commissioning, and training.
What raw materials can be used?
Sand, cement, fly ash, calcium carbonate, gypsum, additives.
Delivery time?
28 days depending on configuration.
Turnkey solution?
Yes, from layout to production.
Ready to Start Your Dry Mortar Manufacturing Business?
Tongding has helped customers in Asia, the Middle East, Africa, and South America build efficient dry mortar factories. Contact us for a free factory layout and quotation.
Applicable Materials
Dry Mortar
Cementing Material
Putty Powder
Grouting Material
Masterbatch
Additive
Vitrified Microsphere
Hot Melt Marking Coating
Plastering Gypsum
Specifications
| Model | Capacity(T/H) | Power（KW） | Volume(m3) | Load Factor | Dimension(L*W*H, mm) |
| WSZ2 | 10-15t/h | 18.5 | 2 | 0.4-0.6 | 2460*1640*1520 |
| WSZ3 | 15-25t/h | 22 | 3 | 2850*1640*1520 | |
| WSZ4 | 25-40t/h | 30 | 4 | 2800*2110*1950 | |
| WSZ6 | 60-120t/h | 45 | 6 | 3130*2470*2120 | |
| WSZ10 | 100-170t/h | 55 | 10 | 3600*3000*2510 |
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